100 %
Mono-material
Cups, lids and foils are made from mono-materials and are therefore designed for a recycling-compatible material structure.
Sustainability
Keeping Materials in the Loop
For us, sustainability starts with material-efficient packaging, a recycling-compatible material structure and the consistent return of our production residues into the process.
Key Figures from Our Production
Our production combines material efficiency, mono-material solutions and the direct recycling of clean, single-material production residues. The following figures show how we put these principles into practice.
99,99 %
Material Recovery
Minimal plastic loss, as 99.99% of the materials can be processed, including foils made from recyclate.
0 %
Composite Materials
No additional decoration materials such as labels, sleeves or cardboard bands are required – thanks to direct printing on cups and lids.
45 %
Internal Regrind
The plastic production trim generated during punching is ground and recycled.
98,5 %
Integrated Production Share
Energy-efficient cup production through the integration of extrusion and thermoforming with immediate recycling of regrind.
Production Cycle
Production Residues Become Raw Material Again
Clean, single-material production residues and trim skeletons made of PP, PS or PET are ground directly after punching in the inline process combining extrusion and thermoforming, and are then automatically returned to foil extrusion. This keeps the material within the production cycle and allows it to be reused immediately.
Foil Extrusion
Production of the base foil from PP, PS or PET.
Thermoforming
Forming into cups, containers and lids.
Cups, Containers and Lids
High-quality packaging for food and other applications.
Granulator
Grinding production residues into regrind.
1. Cups, Containers
and Lids
and Lids
2. Production Trim /
Production Residues
Production Residues
Return of Regrind